Invisible Cracks in PCB Assembly: Why Pad Cratering is the Silent SCRAP Killer
Stop Overpaying for PCB Assembly: Proven Tactics to Cut Cost Without Cutting Quality
PCB Assembly Failure Data: What Every PCB Designer Needs to Know
TL;DR – Key Takeaways 60–90% of PCB failures are solder paste related, not component orientation. World-class assembly achieves under 50 DPMO, use this when evaluating partners. Component orientation is only ~20% of failures, still important to fix. Tantalum...
PCB Assembly Accuracy Starts with Fiducial Design
TL;DR: If your PCB fiducials are poorly designed or placed, your pick-and-place accuracy will suffer. This guide explains the essentials of fiducial design so your assembly partners deliver consistent, high-quality results. Why Fiducials Matter Fiducials are the...
The #1 Mistake in PCB Impedance Control: Ignoring the Stackup
🔍 TL;DR – PCB Impedance Control Begins with Stackup Collaboration PCB impedance control starts upstream — with the stackup. Your design tool is helpful, but it can’t build your board. Real stackup collaboration = faster builds, better margins, and fewer surprises....
Why Your PCB Stackup Might Be Setting You Up for Re-Spins
Published: [Date] | Reading Time: 2 minutes TL;DR Never start layout until the stackup is finalized. Involve your fabricator early—they know what’s possible. Keep one version of the stackup with all critical info shared with your team. When Stackups Go Wrong, You Pay...
Why So Many 6-Layer PCBs Fail Before They’re Even Powered On
Signal integrity and thermal performance don’t start at the layout stage—they start with your stackup. Here’s how poor layer planning quietly breaks your 6-layer design. The Hidden Failure Path in 6-Layer Boards You can route it cleanly. Simulate it thoroughly. Drop...
PCB Voltage Regulators Explained The Complete Guide
TL;DR Master PCB voltage regulator design with essential fundamentals and advanced strategies. Learn linear vs. switching regulator selection, critical PCB layout and thermal management techniques, EMI mitigation, and professional validation methods. Perfect for PCB...
The Complete BGA Design Guide | Signal Integrity, Assembly & Testing Explained
Ultimate Guide to BGA Design, Signal Integrity, Assembly, Reliability, and Testing Ball Grid Array (BGA) packages significantly enhance PCB performance and density. Successfully implementing BGAs requires mastering pitch selection, signal integrity, assembly...
Practical EMI Control in PCB Design: Stop Noise Before It Starts
EMI (Electromagnetic Interference) doesn’t just ruin your day—it can turn a meticulously designed PCB into a debugging nightmare. But here’s the good news: EMI isn’t some mysterious force of nature. It’s a design challenge with clear, actionable solutions. By...